Research Group for New Technologies in Automotive.
Manager Konrad Małek
The New Automotive Technologies Research Group is an interdisciplinary team capable of tackling complex and unconventional technical challenges and carrying out research and development projects at the intersection of fields such as mechanical engineering, electrical engineering, powertrains, artificial intelligence, and vehicle software.
As part of the Automotive New Technologies Research Group, we provide R&D services
Software Development
Autonomization of Robots/Vehicles
We offer:
- Designing an automation solution suited to the specified environmental conditions and processes
- Developing software for vehicles/robots using the ROS/ROS2 environment
- Development and implementation of algorithms responsible for: mapping, path planning, localization, and object detection and identification
- Development of software for managing fleets of autonomous vehicles/robots
- Integration of components such as lidars, daylight cameras, stereo cameras, thermal imaging cameras, satellite navigation, inertial navigation, encoders, etc., along with the implementation of the appropriate software
- Development and optimization of real-time obstacle-avoidance and collision-avoidance algorithms.
Tools used: ROS/ROS2, C++, Python, Linux
Examples of projects:
- Autonomy System for the Autonomous Operational Support Platform
- An autonomous system for avoiding suddenly appearing obstacles, including the implementation of a control module, vision systems, and sensors in the vehicle
- Autonomous vehicle system for industrial environments, including a fleet management module
Vehicle Electrification
We offer:
- Programming of vehicle control units, e.g., Kibes, Ecotron
- Development of comprehensive software for the master controllers of prototype vehicles
- Software-in-the-Loop Testing in the MATLAB & Simulink Environment
Tools used: MATLAB & Simulink, Vector
Examples of projects:
- PAWO
- REEVAN
Simulation Environments
We offer:
- The development of simulation environments for testing software for robots and autonomous vehicles.
- The development of simulation environments that generate synthetic data for training neural networks
- Mapping Real-World Test Cases to a Simulation
- The Development of Digital Twins
- Simulation of various lighting and weather conditions
Tools used: Unity 3D, C#, Linux
Sample projects:
- Simulation of an automated unmanned ground vehicle that mirrors a real vehicle in various terrain conditions
- Simulation of the production hall environment, including simulated loading, unloading, and charging areas for autonomous platforms
- A simulation environment for generating synthetic data on car clips
Vision Systems
Intelligent image processing and spatial analysis systems for industry, security, and public infrastructure.
We offer:
- Design and implementation of monitoring and surveillance systems using daylight cameras, thermal imaging cameras, stereo cameras, and depth sensors
- Development of real-time video processing software, including noise reduction, stabilization, optical correction, and 3D scene reconstruction
- Development and implementation of AI models for behavior recognition, anomaly detection, object tracking, and analysis of pedestrian and vehicle traffic density
- Solutions for security systems and Smart City initiatives: detection of adverse events, traffic flow analysis, public space monitoring, threat detection
- Vision systems for quality control, infrastructure inspection, and equipment condition analysis (e.g., detection of damage and excessive wear)
Tools used: PyTorch, Python, C++, Linux, OpenCV, ROS, CUDA, AWS
Tools used: PyTorch, TensorFlow, Python, C++, Linux, OpenCV, ROS, CUDA
Examples of projects:
- Fusion of lidar and camera data to determine the distance to a detected object
- Detection and Identification of Objects Using a Daylight Camera and a Thermal Imaging Camera
Mobile Apps and Control Interfaces
We offer:
- Mobile App Development for Android and iOS
- Integration of mobile apps with cloud services
- The Use of Neural Networks in Mobile Applications
- Development of remote control interfaces for vehicles and robots
Tools used: Dart , Flutter, PyTorch, Python, AWS, Android
Examples of projects:
- A mobile app for identifying car parts using AI
- Unmanned Ground Vehicle Controller Interface
Data Collection Systems
We offer:
- Developing static and mobile real-time data collection systems using, among other things, lidar, cameras, radar, satellite navigation, inertial navigation, weather stations, and other technologies
- Development of software for the automatic labeling of real-world data using AI
- The development of synthetic data collection systems that account for any environment, weather conditions, and lighting conditions
Tools used: Unity 3D, ROS/ROS2, PyTorch, C++, C#, Python
Examples of projects:
- Data Collection System for a Passenger Vehicle
- Camera-based synthetic data generator
Design
Vehicle Parts
We offer:
- Design of suspension systems, load-bearing structures, power transmission systems, and safety devices
- Verification of design assumptions in simulation environments
Tools used: SolidWorks, HyperWorks
Examples of projects:
- Integration of the vehicle cab and suspension with the frame for an N1-class vehicle
- Platforms for M1-class electric vehicles
- Front and rear bumpers of an M1-class vehicle, designed to reduce aerodynamic drag
Special vehicles
We offer:
- Comprehensive vehicle design that takes specialized requirements into account
- Design of Special-Purpose Structures
- Verification of design assumptions in simulation environments
Tools used: SolidWorks, ZUKEN, HyperWorks
Examples of projects:
- Three-wheeled special-purpose vehicle for people with disabilities – Pi Vehicle
- A special-purpose vehicle with enhanced off-road capabilities – FUNTER 4x4x4
- Autonomous Operational Support Platform – PAWO
Semi-trailers and trailers
We offer:
- Designing semi-trailers and trailers in accordance with type approval requirements
- Customizing the project to meet the client’s requirements
- Design of Special-Purpose Trailers and Semi-Trailers
Tools used: SolidWorks, Zuken, HyperWorks
Research stations
We offer:
- Design of Test Stations
- Simulation-based verification of the strength and kinematics of the test rig, taking into account operational loads
Tools used: SolidWorks, ZUKEN, HyperWorks, LabView
Examples of projects:
- Test Stations for Electrochemical Cells and Modules (QBat)
- Test Stand for Dynamic Testing of Vehicles and Bodywork
- Battery Dynamic Testing Station (BLB)
- Modular test stand for structural fatigue testing
- Test Stand for Testing the Battery Replacement System in Delivery Vehicles
Wiring harnesses
We offer:
- Design of wiring harnesses for vehicles of all categories
- Design of HV Wiring Harnesses for Electric and Hybrid Vehicles
- Design and Prototyping of Power Distribution Units (PDUs) for Electric and Hybrid Vehicles
Tools used: Zuken e3.series, MATLAB & Simulink,
Examples of projects:
- PAWO
- REEVAN
Energy Storage Facilities
We offer:
- Comprehensive design of energy storage systems for vehicles and stationary applications, taking into account specialized requirements
- Determining Energy Storage System Parameters Based on Application
- Selection of electrochemical cells or cell modules for the construction of a storage facility
- Prototype Development and Testing
- Comprehensive support for certification and the product launch process
Tools used: Matlab & Simulink , Zuken e3.series, Altium Designer, dSpace, SolidWorks, HyperWorks
. Examples of projects:
- PAWO
- Rekomter
PCB Design
We offer:
- Creating electrical schematics based on specifications
- Designing Advanced Multilayer Printed Circuit Boards (PCBs)
- Design in accordance with EMC principles
- Testing Battery Management Systems (BMS) on a Hardware-in-the-Loop Test Bench
Tools used: Altium Designer, dSpace
Examples of projects:
- Battery Management System (BMS)
- Vehicle Control Unit (VCU)
Powertrains
We offer:
- Determining the powertrain parameters based on vehicle specifications
- Selection of components from the market
- Integration of components into complete powertrain systems, integration of systems into the vehicle, commissioning and functional testing
Tools used: MATLAB & Simulink, LabVIEW, data acquisition systems from National Instruments
Examples of projects:
- Autoelektrosan
- REEVAN
- PAWO
Research stations
- Designing and modifying complete test stands
- Development of control systems for new and existing test stands
- Development of software to control the operation of test stations
- SolidWorks,
- ZUKEN,
- HyperWorks,
- LabVIEW.
- Testing Station for Electrochemical Cells and Modules
- Seat Belt Testing Station
Prototyping
Vehicle Prototyping
We offer:
- Mechanical, electrical, and ICT integration of components and subassemblies
- Manufacturing of custom mounting components, enclosures, etc.
- Conducting commissioning tests on drive systems
- Construction of a vehicle prototype
Tools used: conventional lathes and milling machines, CNC milling machine, MIG/MAG and TIG welding
Examples of projects:
- Three-wheeled special-purpose vehicle for people with disabilities – Pi Vehicle
- A special-purpose vehicle with enhanced off-road capabilities – FUNTER 4x4x4
- Autonomous Operational Support Platform – PAWO
Construction of Research Stations
We offer:
- Designing and modifying complete test stands
- Development of control systems for new and existing test stands
Tools used: conventional lathes and milling machines, CNC milling machine, MIG/MAG and TIG welding
Examples of projects:
- Test Stand for Dynamic Testing of Vehicles and Bodywork
- Dynamic Battery Testing Station
- Modular test stand for structural fatigue testing
Test Stand for Testing the Battery Replacement System in Delivery Vehicles
CNC Milling
We offer:
- 3-Axis CNC Milling
- Capability to machine using an additional 4th axis
- Preparing Machining Processes in a CAM Program
Tools used: Haas VF-2 CNC milling machine, SolidCAM
Examples of projects:
- Enclosure for the Vehicle Control Unit (VCU)
3D Printing
We offer:
- 3D printing using FDM technology for parts with maximum dimensions of 700x700x1700 [mm]
- 3D Printing Based on CAD Geometry
- Consultations on 3D Printing Accuracy
Tools used: Builder Extreme 2000 PRO, Zortrax M200 Plus, HBOT 3D F300
. Sample projects:
- Bodywork for a three-wheeled vehicle for people with disabilities (Pi Vehicle)
Sensor Mounts for Autonomous Vehicles
Engineering Studies
Research on Electrochemical Cells and Batteries
We offer:
- electrical tests
- environmental testing in temperature chambers (from –40 to 180°C)
- cyclic durability testing of cells
- tests using any combination of current and temperature cycles.
Equipment used: Binder temperature chambers, ITECH bidirectional power supplies, temperature loggers, resistance meters (DC and AC), and thermal imaging cameras.
Electric Vehicle Testing
We offer:
- Testing of L, M1, and N1 category vehicles on a chassis dynamometer: measurement of torque and power at the vehicle’s drive wheels, measurement of energy consumption, and diagnostics of the powertrain under load
- testing of vehicles of all categories at the test track: dynamic testing, energy consumption measurement, and determination of traction and dynamic characteristics.
Tools used: Schenck-KOMEG chassis dynamometer, National Instruments data acquisition system, LabVIEW, MATLAB
Examples of projects:
- Studies on the energy consumption of electric buses in SORT cycles
- Determination of the traction and energy characteristics of a Category N1 vehicle
Simulation Studies of Vehicle Kinematics and Dynamics
We offer:
- Simulation Studies (MBD) of Vehicle and Mechanism Motion
- Determining the system’s dynamic response to an external excitation
- Determining Forces in Kinematic Pairs Based on Simulations
Tools used: HyperWorks: Motionsolve
Examples of projects:
- Evaluation of the Maneuverability and Handling of a Three-Axle Bus
- Analysis of Forces in the Kinematic Systems of a Three-Wheeled Special-Purpose Vehicle for People with Disabilities
Simulation Studies of Structural Strength
We offer:
- FEM Analysis of Static Loads on Structures
- FEM analyses of dynamic loads, including passive safety assessment
- Fatigue Analysis of Structures
- Development of simulation models for vehicles and structures
- Conducting tests to verify compliance with selected type-approval regulations using simulation methods
Tools used: HyperWorks: Opitistruct and RADIOSS, ANSYS: LS-Dyna
. Examples of projects:
- Strength Analysis of a Bus’s Load-Bearing Structure
- Assessment of the Strength of the Coupling Between a Bus Chassis and a Trailer
- Analysis of Energy Absorption by Frontal Collision Absorbers
- Assessment of the strength of traction battery mountings in a Category M vehicle
- Analysis of the Stiffness and Load-Carrying Capacity of a Vehicle Frame
- Assessment of the Durability of the Load-Bearing Structure of a Special-Purpose Vehicle
3D Scanning and Reverse Engineering
We offer:
- 3D scanning of objects using a handheld laser scanner
- Measuring parts based on a 3D scan
- Reverse Engineering Services – Development of a CAD Model Based on a Physical Object or a Scan
Tools used: Shining 3D FREESCAN UE11, Geomagic Design X
. Sample projects:
- Reverse Engineering of Light Trailers
- Measurement of the overall dimensions of an N2-category vehicle
Our Team
We are a young, interdisciplinary team that combines a passion for new technologies with experience in various fields of engineering, computer science, and design. We are the Automotive New Technologies Research Group, ready to take on the challenges that the future of the technology industry holds. We value openness, creativity, and collaboration—we believe that a diversity of expertise is the key to effective and innovative solutions.